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Flow-pack packaging: a professional solution for automatic lines | SunFlex

Flow-pack packaging is one of the most effective solutions for automatic packaging of food products. Sun Flex offers the production of high-quality flow-pack packaging, which is ideal for horizontal packaging of a wide range of products. Our experience in the production of flexible packaging for 16+ years allows us to provide customers with reliable and effective solutions for their production needs.

Horizontal flow-pack packaging is characterized by high packaging speed and excellent tightness, which makes it indispensable for enterprises with large production volumes. Thanks to modern flexographic printing technologies up to 8 colors, we create packaging that not only protects the product, but also effectively presents the brand on store shelves.

Advantages of SunFlex flow-pack packaging

High packaging speed

Horizontal packaging provides speeds of up to 300 packages per minute, which significantly increases the productivity of production lines.

Excellent tightness

Heat sealing technology ensures reliable sealing, preservation of freshness, and protection from external factors.

Versatility of application

Suitable for packaging cookies, candies, baked goods, technical goods and other products of various shapes and sizes.

Economic efficiency

Minimal material consumption and high packaging speed reduce the cost of packaging per unit of product.

Quality printing

HD flexo printing in up to 8 colors provides a bright and clear image, which improves product presentation.

Environmental friendliness

The use of monomaterials allows you to create packaging that is recyclable and meets environmental standards.

16+
Years of experience
8
Printing colors
300
Packages/minute
100%
Tightness

Application of flow pack packaging in various industries

Flow-pack packaging has found wide application in the food industry due to its versatility and efficiency. It is especially popular for packaging confectionery products, where it is important to preserve the shape and freshness of the product.

Important to know

Flow-pack packaging can be made from both clear and printed materials. Clear options allow customers to see the product, which is especially important for confectionery products, while printed options provide additional branding opportunities.

Main areas of application:

  • Confectionery industry - cookies, wafers, candies
  • Bakery industry - buns, croissants, toasts
  • Snack foods - nuts, dried fruits, chips
  • Technical goods - small accessories, spare parts
  • Medical products - disposable instruments
  • Industrial goods - parts, components

Technical characteristics of flow-pack packaging

Material thickness: 20-80 microns
Roll width: up to 1200 mm
Welding temperature: 120-180°C
Number of printing colors: up to 8
Material type: BOPP, CPP, PE, combined
Barrier properties: oxygen, moisture, aroma
Technical parameters of production
Parameter Value
Minimum circulation from 500 kg
Maximum printing width 1200 mm
Print resolution up to 150 lpi
Production time 7-14 days
Quality control ISO 9001:2015
Packaging of finished products rolls, pallets

Benefits of working with SunFlex

Sun Flex has its own modern production, which allows us to control the entire process of manufacturing flow pack packaging from the development of the layout to the release of finished products. Our production facilities are equipped with the most modern flexographic machines, which ensure high quality printing and accuracy of order fulfillment.

We pay special attention to the development of flexible packaging that meets the specific requirements of each client. Our engineers work to create optimal solutions that combine functionality, aesthetics and cost-effectiveness.

Stages of flow-pack packaging production

1

Consultation and needs analysis

Determination of technical requirements, product type, production volumes and specific packaging requirements.

2

Layout development and selection of materials

Creation of packaging design, selection of optimal materials and structure of multilayer film.

3

Printing plate manufacturing

Preparation of high-resolution flexographic printing plates for high-quality image reproduction.

4

Printing and laminating

Flexographic printing up to 8 colors with subsequent lamination to create a multilayer structure.

5

Quality control and packaging

Verification of compliance with technical requirements, leak testing and packaging of finished products.

Innovations in flow pack packaging production

Current trends in flow-pack packaging are aimed at increasing environmental friendliness and functionality. SunFlex is actively implementing innovative solutions, including the use of mono-materials to improve recyclability and the development of packaging with improved barrier properties.

Of particular note are developments in the field of "smart" packaging, which can change color when integrity is violated or include QR codes to track the origin of the product. Such innovations are especially relevant for the pharmaceutical industry, where it is important to ensure maximum protection and the ability to control quality.

Frequently asked questions about flow-pack packaging

  • What is the minimum run for flow-pack packaging production?
    The minimum run for flow-pack production is 500 kg. This allows for cost-effective production while maintaining high product quality.
  • Is it possible to produce transparent flow-pack packaging?
    Yes, we produce both clear and printed flow-pack packaging. Clear options are ideal for product display, especially confectionery.
  • What materials are used for production?
    BOPP, CPP, PE films and their combinations are used for the production of flow-pack packaging. The choice of material depends on the type of product and the requirements for barrier properties.
  • How long does it take to make an order?
    The standard production time for flow-pack packaging is 7-14 working days from the moment of approval of the layout and receipt of prepayment.
  • Can I order test samples?
    Yes, we provide the opportunity to order test samples of flow-pack packaging to check compatibility with your equipment and products before placing a main order.
  • What quality guarantees does the company provide?
    SunFlex operates in accordance with ISO 9001:2015 standards and provides a full quality guarantee for all manufactured products. Each batch undergoes multi-level quality control.

Do you need high-quality flow-pack packaging?

Get professional advice from our experts and a cost estimate for flow-pack packaging for your products. We will help you choose the optimal solution according to your needs.

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